FUYAO QUARTZ specializes in high-precision quartz glass components. Our custom-shaped quartz through-hole plates are manufactured from high-purity fused silica (SiO₂ ≥ 99.99%) using advanced laser drilling, CNC machining, and optical polishing. These components are designed for demanding applications requiring thermal stability, optical clarity, and chemical inertness.
Features:
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Custom Through-Hole Designs: Circular, square, spiral, bifurcated, or other complex apertures (0.2–50 mm), with ±0.01 mm positional accuracy.
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Extreme Thermal Stability: Short-term tolerance up to 1200°C, long-term operational stability 800–1000°C, low thermal expansion coefficient for stress-free performance.
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High Optical Performance: Transmittance ≥90% in UV (185 nm), ≥95% in visible (400–700 nm), ≥85% in IR (up to 3500 nm). Low scattering and high uniformity ensure precise light path control.
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Material Purity: SiO₂ ≥99.99%, minimal impurities (<5 ppm), resistant to acids (except HF), alkalis, and organic solvents.
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Precision Processing: Laser drilling for smooth, stress-free holes; surface roughness Ra ≤0.5 nm (optical grade).
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Surface Treatment Options: Anti-reflective (AR), high-reflective (HR), and laser damage-resistant coatings. Optional chamfer (<0.2 × 45°) to reduce stress.
Technical Specifications
| Параметр | Технические характеристики |
|---|---|
| Материал | High-purity fused silica (SiO₂ ≥ 99.99%) |
| Hole Diameter Range | 0.1 mm – 50 mm (customizable) |
| Hole Position Accuracy | ±0.01 mm (Laser), ±0.02 mm (CNC) |
| Thickness Range | 0.2 mm – 20 mm |
| Surface Roughness | Ra ≤0.5 nm (Optical), Ra ≤1.2 nm (Industrial) |
| Transmittance @550nm | >93% |
| Коэффициент теплового расширения | 0.55 × 10⁻⁶ /°C |
| Temperature Resistance | Long-term: 800°C, Short-term: 1200°C |
| Pressure Resistance | >20 MPa (1 mm thickness) |
| Vacuum Compatibility | <10⁻⁷ Pa |
| Optional Coatings | AR, HR, laser-resistant |
Note: Custom hole patterns (e.g., hexagonal, microfluidic channels) and surface treatments are available upon request.
Ключевые преимущества
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Thermal & Chemical Stability: Operates under extreme temperatures and resists most chemicals.
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High Optical Purity: Excellent transmittance and low scattering for precise optical systems.
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Mechanical Reliability: High compressive strength (>1000 MPa) and lightweight for aerospace or portable instruments.
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Customizability: Full support for CAD-based designs, rapid prototyping (3–5 days), and batch production.
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Precision Engineering: Laser drilling ensures stress-free holes, smooth walls, and minimal edge chipping.
Приложения
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Semiconductor & MEMS: Photolithography alignment apertures, wafer inspection windows, packaging test optics.
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Photonics: Laser/detector windows, waveguide multiplexers, beam-shaping apertures.
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Medical Devices: Endoscopic imaging prisms, ophthalmic laser guidance, high-temperature sterilizable optics.
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Research & Industry: Quantum communication light path elements, laser processing apertures for high-power systems.
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Aerospace: Satellite imaging UV windows, thermal shock resistant optical components.
Related Products
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Quartz crystal boats for semiconductor and photovoltaic applications
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Custom fused silica prisms (right-angle, beam-splitting, UV prisms)
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High-temperature resistant quartz optical assemblies
ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ
Q: What are quartz aperture plates used for?
A: They are used for precise light control, fluid transfer, and gas diffusion in semiconductor, photonics, medical, and high-power laser applications.
Q: Why choose quartz over metal or polymer?
A: Quartz provides superior thermal stability, UV transparency, chemical resistance, and mechanical durability compared to metals and polymers.
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